Chemical process design systems must consider the future of green requirements when making important technological and business decisions.
With all the talk of becoming “carbon neutral,” there are many green business initiatives that are helping companies in their efforts to become sustainable and leave little or no carbon footprint. Conceptual design or “process synthesis” systematically generates potentially profitable decisions based on the experimental and mathematical analysis of chemical routes to produce desired products from available materials.
Current considerations for chemical process design systems include whether the system can integrate scheduling and product planning, if it can bridge business and engineering decisions, and whether it can adjust design decision feasibility for economic impact. Chemical process design may be model-based, experiment-based, or a hybrid. Design systems are using software to define components to predict future behavior. And, intelligent decision support systems can further improve the overall design process for chemical manufacturing.
Best-in-Class Chemical Process Design Systems Features:
- Ability to link technological, engineering and business decisions to expedite green solutions
- Can integrate management science, such as project-level decision making, into process design
- Offers complete process simulation software with multiple design options available
Top Considerations before Buying Chemical Process Design Systems:
Chemical process design systems should enable users to meet market requirements, such as consumer preferences or green trends, along with satisfying environmental, safety and regulatory concerns. Systems should also allow for integrative product design strategies that can include efficiency, performance and reduced costs.
Key Producers:
1. Elect to utilize the Environmental Compliance Service offered by Process Engineering Associates, LLC. with consultation in air, water, and solid waste management, engineers are able to facilitate plans to ensure environmental regulations and permit limits are met. Specifically, water treatment plans include wastewater permit preparation, storm water permit preparation, water recycling and waste water treatment system designs. Process Engineering Associates, LLC (PROCESS) was formed in January 1996 to provide process design, engineering, and safety services to any and all of the processing industries. Process Engineering Associates, LLC (PROCESS) provides process design, applied chemical engineering and safety services to all of the processing industries, such as chemical production, pulp and paper, polymers and rubber and petroleum refining industries. They are independent consultants specializing only in chemical engineering services. Services may include feasibility studies, process evaluations, plant design and scaleup, cost estimates, de-bottlenecking, independent design verifications and plant operations support. PROCESS uses process simulation software for many customer needs.
2. Consider D.B. Western, Inc.’s engineering and design products to improve your organization’s equipment and specification procurement. D.B. Western, Inc. designs and fabricates production plants for global clients, including the largest formaldehyde plant in the world. The company has been in business nearly 20 years, using proprietary techniques to meet industry requirements. Among the services offered are startup solutions, location and production and operation and control. D.B. Western also manufactures and distributes such products as formaldehyde, resins, UFC and equipment like reactors, heat exchangers, tanks and storage vessels.
3. Chilworth Global’s Desktop Safety System is a user-friendly software program that interprets test data, conducts hazard assessments and recommends practical safety measures from the convenience of your desktop. This program is fully customizable, cost effective and processes answers to safety questions in real-time. Other services include; hazard assessments, incident investigations, laboratory testing, process safety training, and expert witness services. As a leading one-stop source for industry's process safety and optimization needs, Chilworth Global has international consulting bases and laboratory testing facilities with state of the art dust explosion and electrostatic laboratories (with low humidity facility), and a specialist laboratory for the evaluation of thermal runaway reactions.
4. CHEMCAD is an integrated suite of chemical process engineering software designed by Chemstation, Inc. as a simulation exercise that allows users to purchase add-ons as needed for their specific industry and processes. Products include: CC-Steady State (rate existing processes), CC-Dynamics (rate dynamic processes), CC-Safety Net (safety relief devices/systesm), CC-Flash (physical property and phase equilibrium data), CC-Therm (vet a design by a vendor of a heat exchanger) and CC-Batch (design or rate a batch distillation column). For over 20 years, Chemstations and its chemical process simulation software CHEMCAD have been evolving with the highly dynamic chemical engineering industry. We believe in the value that chemical engineers bring to our world and we are dedicated to providing tools that help advance the field.
Chemical Process Design
Definition: Chemical Process Design Systems designed for the transformation of raw materials into desired end-products, including considerations for flow sheet synthesis, reactor and separator decisions, distillation sequencing, energy efficiency, waste minimization, health and safety considerations, as well as economic trade-offs.
